Challenge
A global aerospace carrier identified critical data integration issues at their supplier’s production site. Multiple data sources feeding into a single manufacturing process were causing production errors. In an industry that has very low tolerance for nonconformance, the client needed an innovative solution to optimize production efficiency while maintaining strict quality standards.
Solution
Quest Global engineered a sophisticated digital twin solution that:
Created virtual models of components and assemblies for advanced simulation capabilities
Integrated end-to-end technology with offline virtual portfolio functionalities
Established standard work protocols aligned with Model-Based Enterprise principles
Implemented metal cutting and inspection process simulations for validation
Enabled high-level platform interoperability for enhanced collaboration across systems
Results – At A Glance
Accelerated part production speed by 44% compared to traditional methods
Reduced manufacturing design cycle time by 30%
Decreased machine programming time by 80%
Enabled adaptive closed-loop manufacturing capabilities
Implemented predictive analytics to minimize non-conformance levels
Established connectivity framework for OEM supply chain integration
