Challenge

A global aerospace carrier identified critical data integration issues at their supplier’s production site. Multiple data sources feeding into a single manufacturing process were causing production errors. In an industry that has very low tolerance for nonconformance, the client needed an innovative solution to optimize production efficiency while maintaining strict quality standards.

Solution

Quest Global engineered a sophisticated digital twin solution that:

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Created virtual models of components and assemblies for advanced simulation capabilities

Integrated end-to-end technology with offline virtual portfolio functionalities

Established standard work protocols aligned with Model-Based Enterprise principles

Implemented metal cutting and inspection process simulations for validation

Enabled high-level platform interoperability for enhanced collaboration across systems

Results – At A Glance

Accelerated part production speed by 44% compared to traditional methods

Accelerated production environment ensures key parts are now realized 44% faster than traditional manufacturing

Reduced manufacturing design cycle time by 30%

Custom-built digital twin decreases manufacturing design cycle by 30%

Decreased machine programming time by 80%

Decreased Machine Programming

Enabled adaptive closed-loop manufacturing capabilities

Futuristic adaptive closed loop manufacturing is successfully enabled, maximising efficiency

Implemented predictive analytics to minimize non-conformance levels

Predictive analytics can now be applied to reduce non-conformance levels on manufacturing sites

Established connectivity framework for OEM supply chain integration

Gateway established for connecting to the external supply chain of OEMs