Challenge
An OEM specializing in semiconductor manufacturing equipment wanted to create a digital solution to improve key production metrics, including yield, productivity, and efficiency. They faced significant challenges in processing and visualizing extensive datasets, including sensor data and various types of images — optical and SEM. The plant required a system that integrated IoT and AI to rapidly identify root causes that impacted operational performance at the parametric level and generate actionable insights that would enhance manufacturing KPIs.
Solution
Quest Global engineered a robust digital solution that optimized production data architecture:
Developed an IoT platform to consolidate data from various manufacturing equipment
Implemented an on-premises solution to ensure data security for the plant
Built visualization features to display and interpret large datasets across different parameters
Established AI models to analyze big data and generate actionable insights
Results – At A Glance
Served as a “Product Design to Services” partner for the client, enabling digital transformation of products and workflows
Generated increased revenue stream through platform deployment across the client's consumer base
Reduced fault diagnosis time with faster root cause identification
Increased operator efficiency by automating manual activities
Implemented real-time alerts based on insights, allowing timely intervention and corrective actions
Designated as the sole partner for the client's data platform development & maintenance
