Challenge

A leading manufacturer needed to upgrade their legacy machinery monitoring system to enhance machine reliability and reduce downtime. Existing systems struggled to provide real-time data and accurate performance metrics for rotating machines, which impacted operational efficiency.

Solution

Quest Global’s approach included:

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Addressed discrepancies in technical specifications and codes through a comprehensive system review

Rewrote algorithms and validated them across 25 centrifugal compressors

Scaled the model to 260 compressors worldwide

Results – At A Glance

$2 million in annual savings projected

Reduced maintenance costs with features like FOTA and remote monitoring

Optimized machine energy requirements by 20%, reducing costs and carbon footprint

Optimized Machine Energy

Machinery engineers can now take swift action, ensuring continuous machine availability and performance

Screen Implementations

From compressors to gas turbines, Quest Global’s ability to build first-principles algorithms is helping machinery engineers improve efficiency and reliability

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